Effect of Waste Composite Plate Powders on the Mechanical, Durability and Microstructural Properties of Self-Compacting Mortars

Abstract

This study investigates the effects of artificial plate powders with different compositions on the durability, physical, mechanical, and microstructural properties of self-compacting mortar (SCM). Waste quartz-based composite plate fragments and waste cultured marble pieces were ground into fine powders, and the resulting quartz-based plate powder (WQP) and cultured marble powder (WMP) were used as filler materials to partially replace cement at replacement levels of 0%, 5%, 10%, 15%, 20%, and 25% by mass. The workability of fresh mortars was evaluated using the mini slump flow test in accordance with EFNARC guidelines, while hardened specimens were tested for porosity, capillary water absorption, abrasion resistance, flexural strength, and compressive strength. In addition, specimens with a 25% replacement ratio that were exposed to temperatures of 300 °C, 600 °C, and 900 °C underwent mechanical testing, and their microstructures were analyzed using SEM and XRD. The results indicated that increasing replacement ratios generally reduced workability and mechanical strength, while increasing porosity and water absorption. However, low replacement levels slightly enhanced flexural strength due to the filler effect. SEM and XRD analyses revealed that the quartz in WQP maintained high thermal stability, and mortars containing WQP exhibited a denser, more coherent, and more homogeneous microstructure. Overall, the findings demonstrate that waste-based plate powders can serve as sustainable fillers in SCM, offering environmental benefits while maintaining acceptable mechanical and microstructural performance.