Guided ad infinitum assembly of mixed-metal oxide arrays from a liquid metal

Abstract

Bottom-up nano- to micro-fabrication is crucial in modern electronics and optics. Conventional multi-scale array fabrication techniques, however, are facing challenges in reconciling the contradiction between the pursuit of better device performance and lowering the fabrication cost and/or energy consumption. Here, we introduce a facile mixed-metal array fabrication method based on guided self-assembly of polymerizing organometallic adducts derived from the passivating oxides of a ternary liquid metal to create mixed metal wires. Driven by capillary action and evaporation-driven Marangoni convection, large-area, high-quality organometallic nano- to micro-wire arrays were fabricated. Calcination converts the organometallics into oxides (semiconductors) without compromising wire continuity or array periodicity. Exploiting capillary bridges on a preceding layer, hierarchical arrays were made. Similarly, exploiting the conformity of the liquid to the mold, arrays with complex geometries were made. Given the periodicity and high refractive index of these arrays, we observe guided mode resonance while their complex band structures enable fabrication of diodes or gates. This work demonstrates a simple, affordable approach to opto-electronics based on self-assembling arrays.