A Novel Technosol Formulation for Sustainable Landfill Top Covers Using Non-Hazardous Wastes

Abstract

This study explores the potential of non-hazardous wastes for crafting an engineered soil-like material (Technosol) suitable for landfill capping applications. Three distinct materials—waste foundry sand (WFS), washing aggregate sludge (WAS), and composted biosolids (CBS)—were strategically combined to develop this innovative Technosol. The formulation process involved a comprehensive analysis of their physical–chemical properties, mineral composition, leachate quality, and a series of geotechnical assessments to ensure compliance with landfill top cover construction standards. The blend 90WFS/10WAS showed optimal geotechnical properties for constructing a protective layer, including maximum dry density (1.77 g cm−3), void ratio (0.4), CBR index (23.2), cohesive strength (40 kPa), internal friction (ϕ = 30°), and permeability coefficient (k = 1.48 × 10−6 cm s−1). Further enhancement was achieved by adding 10% CBS, resulting in the development of a functional organo-mineral topsoil horizon (81WFS/9WAS/10CBS). Importantly, leachate analysis confirmed the negligible environmental footprint of this Technosol. Moreover, a pot-based experiment with Brassica juncea planting validated its capacity to support plant growth and establish a vegetative cover on the landfill surface.