Roof instability characteristics and pre-grouting of the roof caving zone in residual coal mining

Abstract

Abandoned roadways and roof caving zones are commonly found in residual coal, and can destroy the integrity of the coal seam and roof. Resulting from mining-induced stress, continuous collapse and fracture instability in roof caving zones (RCZs) jeopardize the safety and efficiency of residual coal mining. Based on the engineering geology conditions of remining face 3101 in Shenghua Mine, the roof fracture and instability features of the RCZ were analyzed through physical simulation, theoretical analysis, and field measurements. In this case, influenced by the RCZ, the main roof across the RCZ fractured and rotated towards the goaf, greatly increasing the working resistance, and crushing the supports. The sudden instability of the coal pillars weakened its support of the main roof, thus resulting in long-key blocks across the RCZ and hinged roof structures, which significantly decreased the stability of the underlying immediate roof. This study establishes a mechanical model for the interactions between the surrounding rock and the supports in the RCZ, determines the reasonable working resistance, and examines the use of pre-grouting solidification restoration technology (PSRT) to solidify the RCZ and reinforce the coal pillars - thus increasing their bearing capacity. Field measurements revealed no roof flaking, inhomogeneous loading or support crushing, indicating that the PSRT effectively controlled the surrounding rock of the RCZ.