Recent Progress on High Temperature and High Pressure Heat Exchangers for Supercritical CO2 Power Generation and Conversion Systems

Abstract

Heat exchangers for supercritical CO2 power generation and waste heat to power conversion systems have a significant impact on the overall cycle efficiency and system footprint. Key challenges for supercritical CO2 heat exchangers include ability to withstand high temperature and high pressure (typical temperature range of heat source 350 to 800 °C and typical required operating pressure range 150 to 300 bars), and large pressure differential between fluid streams. Other requirements are low pressure drop, high effectiveness and high reliability under thermal cycling. This paper presents recent developments in supercritical CO2 heat exchangers in terms of material selection, design, manufacture, and operation. Since heat exchangers represent a significant portion of the total system cost, another key challenge is to find a compromise between the heat exchanger type, cost, durability, and performance. This paper explores heat exchanger technologies, manufacturing techniques and materials for high temperature and high pressure heat exchangers for supercritical CO2 applications. It also identifies technology gaps and research needs to accelerate the development of effective designs to facilitate the commercialization of both supercritical CO2 heat exchanger technologies and power cycles.