The Influence of Two Spinning Processes of T800 Grade Carbon Fibers on the Mechanical Properties of Thermoplastic Composite Material

Abstract

Two types of T800 grade carbon fibers, produced using distinct spinning processes, were utilized to fabricate thermoplastic prepregs via the hot melt method. These prepregs were subsequently employed to produce thermoplastic composites. A universal testing machine was used to assess the tensile, bending, and interlaminar shear properties of the composites, evaluating the impact of the two different spinning processes on their mechanical characteristics. The experimental results indicate that the dry spray wet spinning carbon fiber (T800-DJWS) exhibits a smoother surface, more regular cross-section, and more uniform distribution compared to the wet spinning carbon fiber (T800-WS), enhancing the prepreg preparation via the hot melt method. The T800-DJWS/PAEK composite demonstrates a tensile strength that is 706 MPa higher than the T800-WS/PAEK composite, while the latter exhibits a bending modulus 31 GPa higher than the former.