A Novel Biomass-Based Catalyst Composite Using Waste Chicken Eggshells and Avocado Seeds for Biolubricant Production: Synthesis Route, Catalytic Property Characterization, and Performance

Abstract

This study introduces the preparation and tailoring of the catalytic properties of a novel biomass-based composite to produce a sustainable biolubricant, trimethylolpropane fatty acid triester (TFATE), via the transesterification of fatty acid methyl esters (FAMEs). This novel catalyst was prepared from avocado seed and chicken eggshell residues using a Taguchi experimental design to determine the best synthesis conditions. The variables tested in the catalyst preparation included CaO impregnation time and temperature, mass ratio of CaO/char, and activation temperature. The transesterification conditions to obtain TFATE were analyzed using the best eggshell-/char-based catalyst, and the reaction kinetics were measured at 120 and 150 °C. The results showed an endothermic reactive system with calculated kinetic rate constants of 7.45 × 10−3–10.31 × 10−3 L/mmol·min, and an activation energy of 15 kJ/mol. This new catalyst achieved 90% TFATE formation under optimized reaction conditions. Reuse tests indicated that catalyst deactivation occurred due to active-site poisoning, despite very low calcium leaching. Catalyst characterization confirmed the relevance of the crystalline structure and CaO loading on the avocado char surface to obtain the best catalytic properties, while 1H nuclear magnetic resonance analysis proved TFATE formation. This low-cost catalyst can be an alternative for enhancing sustainable biolubricant production with the aim of replacing petrochemical-based counterparts.