Energy recovery from sewage sludge: The case study of Croatia

Abstract

Croatia produced 21,366 tonnes of dry matter (DM) sewage sludge (SS) in 2016, a quantity expected to surpass 100,000 tonnes DM by 2024. Annual production rates for future wastewater treatment plants (WWTP) in Croatia are estimated at 5.8–7.3 Nm3/people equivalent (PE) for biogas and 20–25 kgDM/PE of sewage sludge. Biogas can be converted into 12–16 kWhel/PE of electricity and 19–24 kWhth/PE of heat, which is sufficient for 30–40% of electrical and 80–100% of thermal autonomy. The WWTP autonomy can be increased using energy recovery from sewage sludge incineration by 60% for electricity and 100% of thermal energy (10–13 kWhel/PE and 30–38 kWhth/PE). However, energy for sewage sludge drying exceeds energy recovery, unless solar drying is performed. The annual solar drying potential is estimated between 450–750 kgDM/m2 of solar drying surface. The lower heating value of dried sewage sludge is 2–3 kWh/kgDM and this energy can be used for assisting sludge drying or for energy generation and supply to WWTPs. Sewage sludge can be considered a renewable energy source and its incineration generates substantially lower greenhouse gases emissions than energy generation from fossil fuels. For the same amount of energy, sewage sludge emits 58% fewer emissions than natural gas and 80% less than hard coal and fuel oil. Moreover, this paper analysed the feasibility of sludge disposal practices by analysing three scenarios (landfilling, co-incineration, and mono-incineration). The analysis revealed that the most cost-effective sewage sludge disposal method is landfilling for 60% and co-incineration for 40% of the observed WWTPs in Croatia. The lowest CO2 emissions are obtained with landfilling and mono-incineration in 53% and 38% of the cases, respectively.