Gas Exchange and Exhaust Condition Modeling of a Diesel Engine using the Engine Dynamics Library

Abstract

In this paper the newly developed Engine Dynamics Library is presented. Ever increasing consumer and regulatory demand for improved fuel economy and lower emissions forces the engines and Engine After- Treatment Systems (EATS) to be improved continu- ously. Since the complete system is very complex, models are useful in cost effectively developing new control strategies and select hardware. The library is based on a mean-value combustion model and the fo- cus lies on modeling the gas exchange with real-time like simulation times, useful for engine optimization and for evaluation of control strategies. The library contains models of the standard engine components such as manifolds, pipe, turbines, compressors, valves, mechanics, etc. Simulation results from Dymola for a 13 L Volvo truck engine demonstrate that the model captures the transient flow and temperatures and emis- sion trends, and has sufficient accuracy to be useful in engine optimization. The physical modeling approach allows for virtual prototyping by replacing individ- ual components, which is an important advantage over black-box modeling. It is shown that the model cap- tures essential system properties in the gas exchange, such as non-minimum phase behavior and sign rever- sal for VGT and EGR valve actuation. The model has been calibrated using surface fitting of maps and least- squares estimation of parameters in Matlab, as well as parameter optimization using JModelica and FMI