Automation of DMPS manufacturing by Using LabView and PLC

Abstract

This Paper is to enable the Siemens (Programmable Logic Control) CPU 313-5A to communicate with the Lab VIEW and to control the process accuracy by image processing. The communication between CPU 313-5A and Lab VIEW is via OPC (OLE for Process Control). Process Accuracy is achieved with the use of Labview Image Processing and Gray Scale matching Pattern. Accuracy in the gray scale matching will purely depend on the calibration of the camera with respect to the corresponding image. The digital output from the labview is communicated to PLC via Ethernet Protocol for the industrial process control. With the use of Labview the dead time while using the normal image vision module in PLC can be minimized. Labview uses the gray scale matching technique which is more accurate than the normal image vision module used in PLC.