Optimization of Cutting Parameters in Machining Polyoxymethylene Using RSM

Abstract

Polyoxymcthylene (POM) is an extensively used engineering thermoplastic polymer. Owing to its superior properties and potential applications in numerous turfs of structural machineries, it is essential to probe the machining of POM. The economy of machining operations plays an imperative role in increasing productivity and effectiveness. The persistence of optimal cutting parameters, such as cutting speed, feed and depth of cut, which are valid for given cutting tools, is one of the dynamic segments in process planning of metal parts. This research work concerns an experimental study dealing with cutting parameters and its effects on surface roughness (Ra) and material removal rate (MRR) during the turning of POM. The approach is based on Response Surface Technology (RSM). Experiments are designed using central composite design and second-order quadratic models are developed to define the optimal machining parameters. These optimized parameters are validated experimentally.