The Implementation of Simulation in Designing Production Expansion

Abstract

This paper addresses the design of production expansion by using simulation to optimize production and storage capacities. The primary objective is to apply the Siemens Tecnomatix Plant Simulation software version 2404 to analyze the current production process, identify potential bottlenecks, and propose improvements. The methodology involves the use of simulation to create digital models of the production process, allowing for the detection of issues and evaluation of alternative solutions without interfering with ongoing production. The novelty of this approach lies in its ability to test and optimize the production flow digitally, ensuring a smoother transition to expanded capacities. Several alternative scenarios for production expansion were developed using Siemens Tecnomatix Plant Simulation, with a focus on verifying production volumes, identifying bottlenecks, and proposing the necessary machines and technological equipment. The results of the simulations are used to assess the proposed improvements, while the layout of the process is optimized for efficient material flow. The paper also presents 3D models as part of the solution proposal. The findings demonstrate the effectiveness of simulation-based design for expanding production systems, offering a methodology that can be applied to similar manufacturing processes.