Finite Element Analysis and Wear Rate Analysis of Nano Coated High Speed Steel Tools for Industrial Application

Abstract

Numerous machining process output metrics may be used to evaluate a material's machinability, with tool life unquestionably being the most popular. The rate of tool wear, which is heavily reliant on the current wear mechanisms, determines the tool life in the main. The problem of tool wear needs to be rectified to improve machining quality such as surface roughness and production time. In this study, the thermal barrier coating (TBC) technique on machining tool (HSS) to improve its effectiveness. Utilizing Zirconia and Chromium-based compounds, the HSS tool have been coated. FEA (ANSYS software) was used to examine the material strength and wear of the suggested HSS tool. The tool life for machining is improved by suggesting these nano coated tools. Through this project's efforts, a cutting-edge tool might also be recommended.