Waste Elimination Model Based on Lean Manufacturing and Lean Maintenance to Increase Efficiency in the Manufacturing Industry

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Abstract

This article focuses on the low efficiency of a production process in a manufacturing company. The study aims to integrate and model different tools with greater efficiency to avoid high maintenance costs of production equipment and high implementation costs. Thus, this article presents a waste reduction model intended to reduce setup time and develop an efficient maintenance management system to increase overall equipment effectiveness (OEE). We validated the model in a Peruvian tire manufacturing company and achieved positive outcomes such as a 13% increase in the OEE score and a 22.5% setup time reduction. All this entailed an increase in the component changeover capacity, the outsourcing of 37 activities, and an 80% increase in the knowledge index of the operators involved in the proposal.

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Aucasime-Gonzales, P., Tremolada-Cruz, S., Chavez-Soriano, P., Dominguez, F., & Raymundo, C. (2020). Waste Elimination Model Based on Lean Manufacturing and Lean Maintenance to Increase Efficiency in the Manufacturing Industry. In IOP Conference Series: Materials Science and Engineering (Vol. 999). IOP Publishing Ltd. https://doi.org/10.1088/1757-899X/999/1/012013

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