Casting and Performance Evaluation of Pump Impeller and Housing using Local Raw Materials

Abstract

Casting of pump impeller and its housing was carried out using locally available materials. Performance evaluation was conducted to show if the locally produced pump impeller and its housing could be compared favourably in terms of performances with the imported ones. The sand used for the moulding of the pump housing and impeller was blended in the sand mixer with bentonite, wood dust, water and others as desired in their correct proportions (Bentonite-3.5%, Water 3.5%; Wood dust 4.2%). Pouring of the molten metal unto the assembled mould was done at a temperature of about 1380oC.  Portable optical pyrometer was used to measure the temperatures.  The charge make ups was 135kg of cast iron scraps, 0.58% FeSi, 0.035% Femn and 0.0045% Inoculants.   Replica of the two components were carefully produced in wooden patterns to make the sand mould easy, while the casting was made using grey cast iron because of the need to machine it to its final dimensions with ease. The results obtained from the various test carried out shows no significant difference from the standard result of the imported ones.