Machinability investigation in turning of high density fiberboard

Abstract

A series of experiments were conducted to assess the machinability of high density fiberboard using cemented carbide cutting tools. The objective of this work was to investigate the influence of two cutting parameters, spindle speed and feed per turn, on cutting forces, chip formation and cutting quality. The results are as follows: cutting forces and chip-breaking length decrease with increasing spindle speed and decreasing feed per turn. In contrast, surface roughness increases with decrease of spindle speed and increase in feed per turn. Chips were divided into four categories based on their shape: dust, particle, splinter, and semicontinuous chips. Chip-breaking length had a similar tendency to the variance of cutting forces with respect to average roughness and mean peak-to-valley height: an increase in the variance of cutting forces resulted in increased average roughness and mean peak-to-valley height. Thus, high cutting speed and low feed rate are parameters suitable for high-quality HDF processing and will improve not only machining quality, but production efficiency.