Efficiency of Energy Utilisation in a Nigeria Sausage Producing Factory

Abstract

In this study, a five-year (2010-2014) production and energy utilisation data in a sausage producing company in Nigeria was analysed for energy consumption, energy intensity, energy productivity, cost of energy per unit product and Normalized Performance Indicator (NPI). The average annual energy consumption was 15,853.22 GJ. The energy consumption mix was 27.66% PHCN main, 32.06% diesel generators and 40.28% oven gas. Main electricity supply from utility company contributed to 25.04% of the total energy cost while diesel was 44.24% and oven gas was 30.71% of the total cost. The average production output from the factory was 595,700 tonnes and the average cost of energy input was 6.71 kobo/kg for the five-year period. The values of cost of energy input per unit product showed a decreasing trend for the five years. The energy intensity also increased through the study years with an average of 1.67 GJ/m2 while the energy productivity decreased throughout the years with an average of 28.3 kJ/kg. The Normalized Performance Indicator (NPI) values calculated for the five years showed steady increment with an average of 1.61 GJ/m2. This indicated a “very poor” range which implies an excessive energy usage, immediate action should be taken to investigate and remedy this.