Residual Stresses in Metal Manufacturing: A Bibliometric Review

Abstract

The growing complexity of modern manufacturing has intensified the need for precise control of residual stresses to ensure structural reliability, dimensional stability, and material performance. This study conducts a bibliometric review using data from Scopus and Web of Science, covering publications from 2019 to 2024. Residual stress research in metal manufacturing has gained prominence, particularly in relation to welding, additive manufacturing, and machining—processes that induce significant stress gradients affecting mechanical behavior and service life. Emerging trends focus on simulation-based prediction methods, such as the finite element method, heat treatment optimization, and stress-induced defect prevention. Key thematic clusters include process-induced microstructural changes, mechanical property enhancement, and the integration of modeling with experimental validation. By analyzing the evolution of research output, global collaboration networks, and process-specific contributions, this review provides a comprehensive overview of current challenges and identifies strategic directions for future research in residual stress management in advanced metal manufacturing.