Modelling and numerical simulations of in-air reverberation images for fault detection in medical ultrasonic transducers: A feasibility study

Abstract

A simplified two-dimensional finite element model which simulates the in-air reverberation image produced by medical ultrasonic transducers has been developed. The model simulates a linear array consisting of 128 PZT-5A crystals, a tungsten-epoxy backing layer, an Araldite matching layer, and a Perspex lens layer. The thickness of the crystal layer is chosen to simulate pulses centered at 4 MHz. The model is used to investigate whether changes in the electromechanical properties of the individual transducer layers (backing layer, crystal layer, matching layer, and lens layer) have an effect on the simulated in-air reverberation image generated. Changes in the electromechanical properties are designed to simulate typical medical transducer faults such as crystal drop-out, lens delamination, and deterioration in piezoelectric efficiency. The simulations demonstrate that fault-related changes in transducer behaviour can be observed in the simulated in-air reverberation image pattern. This exploratory approach may help to provide insight into deterioration in transducer performance and help with early detection of faults.