Compressive Properties of Polyurethane Fiber Mattress Filling Material

Abstract

There is an inevitable trend toward exploring new, environmentally friendly fibers that can be used as raw material for mattresses with moderate hardness and air‐permeable characteristics. Ethylene‐propylene side by side (ES), high‐shrinkage fibers, and thermoplastic polyester elastomer (TPEE) chips were introduced into polyethylene glycol terephthalate (PET)/polybutylene terephthalate (PBT) chip by melt blending to modify PET/PBT fiber. The modified PET/PBT (hereinafter referred to as PLON) is more suitable for mattress filling material than PET/PBT. To explore the compressive properties of PLON cushion made of PLON fiber and expand the scope of the PLON cushion’s application, a layered hardness test, hardness classification test and variance analysis were used to comprehensively evaluate the surface hardness, core hardness, bottom hardness and hardness classification of the mattress made of PLON cushion. The conclusions are: (1) The materials of the support layer have a significant effect on the hardness grade S. The hardness of the mattress with PLON as the support layer is between the spring and the coir; (2) when PLON is used as the material of the support layer, it possesses higher supporting force than coir and the characteristics of light weight and high resilience, which coir does not have; it is also softer than a spring mattress. As cushion material, it provides higher support for mattresses than foam. Practical applications, densities and structure were clarified through the above research, with implications for broader applications for PLON blocks in mattress products.