RFID Unpacked: A Case Study in Employing RFID Tags from Item to Pallet Level

Abstract

As the use of passive ultra-high frequency (UHF) radio frequency identification (RFID) tags continues to surge in supply chain management, it becomes crucial to optimize their application at various levels of packaging to ensure reliability. These packaging levels play a pivotal role in achieving maximum readability and widespread adoption within the industry. This research paper aims to determine the most suitable passive UHF RFID tag for consumer goods filled with liquid and wrapped in foil packaging. In this study, two distinct RFID tags from separate manufacturers were evaluated. The research focused on critical factors such as reader height, distance, and item configuration across different packaging levels (item, case, and pallet). The results demonstrated that the packaging configuration impacts the readability of RFID tags at each packaging level. Through rigorous testing, it was found that achieving a tag readability rate higher than 99.7% is feasible and readability can be optimized by adjusting the reader position, packaging configuration, and tag design. The optimized configuration and testing platform developed in this study can be used for comparable products in other supply chains such as consumer goods, pharmaceuticals, and food. The results of this study emphasize RFID’s potential to revolutionize supply chain management.