Energetic and economic analysis of novel concentrating solar air heater using linear Fresnel collector for industrial process heat

Abstract

Industrial processes share a relevant portion of global energy consumption. Heat can be provided by solar thermal technologies aimed at the sustainable industry. A large variety of high energy-demanding industrial processes need hot air in the medium temperature range, provided by natural gas combustion or by electricity. Hot air is used as a medium in a large variety of processes such as drying, curing, and thermal treatments of several products and materials. Non-concentrating flat plate type solar collectors can directly heat air up to 100 °C while higher temperatures can be achieved using linear concentrating technology. In this study an innovative system using linear Fresnel collectors directly provides hot air for the industry up to 350 °C, avoiding the need for liquid heat transfer fluids. Accordingly, the installation is simplified, and lower installation and maintenance requirements are expected compared to other solar technologies. The present studies provide an energetic and economic analysis of the concentrating solar air heater, considering a medium-scale benchmark as a reference case in Southern Europe locations. The results indicate that the solar technology here presented can be economically competitive with other solar thermal solutions, having a huge potential for fossil fuel source replacement in hot air based industrial processes.