The effects of fillers on polyurethane resin-based electrical insulators

Abstract

The increasingly widespread use of polymeric insulators in vehicle distributors and transmission systems has led to an ongoing quest for quality and low costs. This quest has, in turn, resulted in improved performance and cost benefits, brought about by the use of new polymeric and composite resins. Occasionally, however, while some properties are improved, others may show a loss of optimal performance. Therefore, to understand the behavior of fillers, such as carbon black, silica and mica added to castor oil-derived polyurethane resins, several thermal, mechanical and electrical tests were conducted on samples and insulators produced specifically for this purpose, using these new materials. The results of these tests clearly demonstrated that this type of resin and its composites can be used to manufacture indoor electrical insulators and that the fillers analyzed in this study improve or maintain the characteristics of the pure resins.