Effect of terminal methyl group concentration on critical properties and plasma resistance of organosilicate low-k dielectrics

Abstract

Surfactant-templated porous organosilicate glass low-k films have been deposited by using a tetraethoxysilane (TEOS) and methyltriethoxysilane (MTEOS) mixture with different ratios and Brij® 30 surfactant. The deposited films contain different concentrations of terminal methyl groups that are proportional to the MTEOS concentration. Increasing the methyl group concentration by changing the TEOS/MTEOS ratio decreases the open porosity, k-value, and Young's modulus and increases the mean pore radius, although the template concentration was kept constant. The plasma etch rate well correlates with the number of fluorine atoms penetrated into pores. Plasma damage by fluorine radicals depends on the carbon concentration in the films. It can be reduced by 60% when the carbon concentration in the films exceeds 10 at. % as measured by XPS (the films deposited with the TEOS/MTEOS ratio of 40/60). Damage to the dielectrics associated with exposure to vacuum ultraviolet photons is reduced by more than 70% for the same samples.