Design of three-roll bending machine tool and research on compensation algorithm

Abstract

With the rapid development of profile processing industry, the processing shape, efficiency, and consistency of profiles are more and more demanding. In this case, the progress of bending machine tools was very important. In this study, the disadvantages and shortcomings of traditional three-roll bending machine are investigated, and a new design of three-roll bending machine is proposed, including a new mechanical structure, hydraulic pressure, and control system. ABAQUS was used to analyze the constrained mode of the table, and the first six order natural frequencies and natural vibration modes were obtained. A mathematical model was established to analyze the relationship between the pressure displacement and the forming radius under ideal working conditions, and the limit position of the downward movement of the lower press roll and the speed relationship between the lower press roll and the support roll are discussed. Based on the experimental data, the nonlinear curve fitting was carried out on the rebound compensation algorithm of asymmetric rolling bending forming. The fitting rebound compensation algorithm was carried out on the symmetric rolling bending forming experiment. The experimental results show that this algorithm can be applied to both symmetric rolling bending and asymmetric rolling bending.