Failure Mode and Effects Analysis of a Microcontroller-Based Dual-Axis Solar Tracking System with Testing Capabilities

Abstract

This paper investigates the reliability of a dual-axis solar tracking system using Failure Mode and Effects Analysis (FMEA), Fault Tree Analysis (FTA), and Reliability Block Diagrams (RBD). The system’s control and data transfer subsystems are evaluated under indoor and outdoor conditions using failure rate data. Key vulnerabilities—particularly sensor degradation—are modeled through probabilistic analysis. Results show a significant drop in reliability (to 15.02%) in harsh environments, primarily due to light sensor failures. However, mitigation strategies such as Built-In Self-Test (BIST) architectures improve test coverage, thereby increasing the chance of fault detection. The findings highlight the need for reliability-focused design in solar trackers to ensure long-term energy efficiency and fault resilience.