3D-Printed Raney-Cu POCS as Promising New Catalysts for Methanol Synthesis

Abstract

Simultaneous generation and activation of Raney-type periodic open cellular structures (POCS) is a highly promising approach for generating novel structured methanol synthesis catalysts. In detail, we produced stable and highly active POCS from a Cu50Al50 alloy by additive manufacturing via Powder Bed Fusion by Electron Beam (PBF-EB) and activated them via selective leaching of aluminum in a sodium hydroxide/sodium zincate solution. The Raney-type Cu structures possessed catalytic methanol productivities of up to 2.2 gMeOHgnp-Cu h−1 (PBF-EB sticks) and 1.9 gMeOHgnp-Cu h−1 (PBF-EB POCS), respectively. Moreover, it was found that besides the nanoporous layer thickness, an optimum Zn/Cu ratio of 0.3–0.4 can also by adjusted by the leaching conditions.