On the bias in the danckwerts’ plot method for the determination of the gas–liquid mass-transfer coefficient and interfacial area

Abstract

The Danckwerts’ plot method is a commonly used graphical technique to independently determine the interfacial area and mass-transfer coefficient in gas–liquid contactors. The method was derived in 1963 when computational capabilities were limited and intensified process equipment did not exist. A numerical analysis of the underlying assumptions of the method in this paper has shown a bias in the technique, especially for situations where mass-transfer rates are intensified, or where there is limited liquid holdup in the bulk compared to the film layers. In fact, systematic errors of up to 50% in the interfacial area, and as high as 90% in the mass-transfer coefficients, can be expected for modern, intensified gas–liquid contactors, even within the commonly accepted validity limits of a pseudo-first-order reaction and Hatta numbers in the range of 0.3 < Ha < 3. Given the current computational capabilities and the intensified mass-transfer rates in modern gas–liquid contactors, it is therefore imperative that the equations for reaction and diffusion in the liquid films are numerically solved and subsequently used to fit the interfacial area and mass-transfer coefficient to experimental data, which would traditionally be used in the graphical Danckwerts’ method.