Dynamic behavior of reciprocating plunger pump discharge valve based on fluid structure interaction and experimental analysis

Abstract

The influence of spring stiffness and valve quality on the motion behaviors of reciprocating plunger pump discharge valves was investigated by fluid structure interaction (FSI) simulation and experimental analysis. The mathematical model of the discharge valve motion of a 2000-fracturing pump was developed and the discrete differential equations were solved according to FSI and results obtained by ANDINA software. Results indicate that spring stiffness influences the maximum lift, the opening resistance and shut-off lag angle, as well as the fluid velocity of the clearance, the impact stress and the volume efficiency of the pump valve in relation to the valve quality. An optimal spring stiffness parameter of 14.6 N/mm was obtained, and the volumetric efficiency of the pumping valve increased by 4‰ in comparison to results obtained with the original spring stiffness of 10.09N/mm. The experimental results indicated that the mathematical model and FSI method could provide an effective approach for the subsequent improvement of valve reliability, volumetric efficiency and lifespan.