Polyaniline Nanoparticles: A Novel Additive for Augmenting Thermal Conductivity and Tribo-Properties of Mineral Oil and Commercial Engine Oil

Abstract

The present work demonstrates the novel composition of nanoparticles (NPs) of polyaniline (PANI) solo and, in combination with particles of polytetrafluoroethylene (PTFE) ~230 nm, as a powerful additive (antiwear-AWA and extreme-pressure additive EPA) in lubricating oils. The concentration of PANI NPs varied from 1–4 wt.% in a base oil and commercial 5W30 engine oil. The tribo-performance was evaluated on a four-ball tester. The PANI-based oils significantly enhanced the load-bearing ability, and 3 wt.% of PANI NPs led to enhancement in EP properties by 220% in a base oil and 58% in engine oil. Additionally, hybrid combinations of NPs of PTFE with PANI in base oil were prepared by mixing in a ratio of 3:1 and 2:1 and were explored for possible tribo-synergism in EP properties. The hybrid nano-oils led to the highest reported ~ 535% enhancement in the load-carrying capacity of mineral oil. The lubrication mechanisms for enhanced tribo performance were linked with studies on a scanning electron microscope, an energy-dispersive X-ray analyzer, and with the use of Raman spectroscopy.