Analysis of long-term deterioration characteristics of high voltage insulators

Abstract

The deterioration of the cement that bonds the cap, pin, and porcelain shell of the porcelain insulators can be observed by three-dimensional computed tomography (3D-CT), a non-destructive test. When porcelain insulators are used for a long duration, the size of the pores existing in the cement increase as the cement expands due to the alkali-silica reaction (ASR). It is possible to visually confirm the corrosion of caps and pins. The degree of corrosion is divided into four noticeable stages (I-IV), and deterioration of cement includes one of the four stages of corrosion. The standard time of replacement of insulator vs. continued use is presented. As a result of X-ray diffraction (XRD) analysis, Fe is oxidized to Fe2O3 at 36, 43, 54, and 70 degrees. The corrosion in cement is caused by factors including the value of pH, oxygen content, and temperature. For the caps and pins, although a zinc coating is applied to prevent the corrosion of iron, corrosion of zinc is caused by substances present in the external environment. When the zinc coating begins to corrode, the corrosion of the Fe component of the cap and pin accelerates, causing mechanical/electrical problems.