Embedded radar networks for damage detection in wind turbine blades: validation in a full-scale fatigue test

Abstract

This paper presents the design and experimental realization of a cooperative radar network for structural health monitoring (SHM) of wind turbine blades. For this purpose, 40 FMCW (frequency-modulated continuous wave) radar sensors operating from 58 to 63.5 GHz have been installed in a 31-m-long blade during manufacturing. A subset of 10 sensors is material-embedded in the core material of the blade, and the remaining thirty sensors are placed inside the blade on an inner rotor blade surface. The sensors are distributed over the entire blade based on previous high-frequency electromagnetic simulations. A full-scale fatigue test has been performed under controlled laboratory conditions. In addition, holes have been drilled into the blade by hand to represent a well-defined and relatively small damage. During the experimental campaign, measurements from the complete radar network have been transferred to a base station through a wireless communication link. Finally, it was demonstrated that fatigue as well as artificial damage could be detected accurately using the proposed damage indicator (DI) approach.