Disposable Sensor Array Embedded in Facemasks for the Identification of Chronic Kidney Disease

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Abstract

The increasing global burden of chronic kidney disease (CKD) necessitates the development of simple and inexpensive diagnostic tools. Capitalizing on the relationship between breath composition and CKD, we introduce a disposable array of four resistive gas sensors printed on a low-cost, disposable substrate and embedded in the internal layers of FFP2 facemasks. Sensors are based on blends of porphyrins─a molecular family often used in breath analysis─and the PEDOT/PSS conducting polymer. The individual sensors demonstrate remarkable sensitivity to ammonia and other CKD-related volatile compounds, while the combinatorial selectivity of the sensor array enables the identification of volatile compounds regardless of their concentration. The diagnostic capabilities of the device were tested on a cohort of CKD patients and a control group. To address the absence of a reference gas inside the facemask, we developed a measurement protocol based on breathing cycles at different rates. The application of a continuous wavelet transform to the sensor signals produces stable and reproducible features. Linear Discriminant Analysis of sensor features achieved the identification of CKD patients with 93.3% true positives and 86.7% true negatives. Additional evidence suggests that the sensor array can stratify CKD patients according to the severity of renal dysfunction, indicating its potential use in monitoring disease progression.

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Capuano, R., Allegra, V., Catini, A., Magna, G., Di Lauro, M., Marrone, G., … Di Natale, C. (2025). Disposable Sensor Array Embedded in Facemasks for the Identification of Chronic Kidney Disease. ACS Sensors, 10(7), 4850–4861. https://doi.org/10.1021/acssensors.4c03227

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