Design, Modeling, and Experimental Validation of a Hybrid Piezoelectric–Magnetoelectric Energy-Harvesting System for Vehicle Suspensions

Abstract

The growing demand for sustainable and self-powered technologies in automotive applications has led to increased interest in energy harvesting from vehicle suspensions. Recovering mechanical energy from road-induced vibrations offers a viable solution for powering wireless sensors and autonomous electronic systems, reducing dependence on external power sources. This study presents the design, modeling, and experimental validation of a hybrid energy-harvesting system that integrates piezoelectric and magnetoelectric effects to efficiently convert mechanical vibrations into electrical energy. A model-based systems engineering (MBSE) approach was used to optimize the system architecture, ensuring high energy conversion efficiency, durability, and seamless integration into suspension systems. The theoretical modeling of both piezoelectric and magnetoelectric energy harvesting mechanisms was developed, providing analytical expressions for the harvested power as a function of system parameters. The designed system was then fabricated and tested under controlled mechanical excitations to validate the theoretical models. Experimental results demonstrate that the hybrid system achieves a maximum power output of 16 µW/cm2 from the piezoelectric effect and 3.5 µW/cm2 from the magnetoelectric effect. The strong correlation between theoretical predictions and experimental measurements confirms the feasibility of this hybrid approach for self-powered automotive applications.