Strategic Framework for Additive Manufacturing with Smart Polymer Composites: A Pathway to Net-Zero Manufacturing

Abstract

Despite manufacturing firms recognizing the potential benefits of polymer-based smart materials (PBSM) in additive manufacturing (AM), their large-scale integration remains limited. As manufacturing firms strive toward net-zero emissions (NZE) and sustainable manufacturing, integrating PBSM into AM could be pivotal for manufacturing firms striving to achieve NZE and more sustainable production. In this regard, this study uses a mixed-method approach: a systematic literature review (SLR) to address the current trends and critical challenges associated with the “development, processing, and scalability” of PBSM adoption for AM. Further, the study analyzes 100 responses from Indian manufacturing firms, employing exploratory factor analysis (EFA) to develop a framework. This framework is further validated by determining the priority order of challenges using the Combined Compromise Solution (CoCoSo) through a case study. The outcome highlights that end-of-life management and lack of standardization are the most critical challenges for manufacturing firms, restricting the adoption of PBSM for AM. This research provides valuable insights for industry professionals and academia, guiding a strategic roadmap toward net-zero manufacturing. With this transformation, industries can align with global net-zero targets and contribute to India’s net-zero economy (NZE) goal by 2070.