LCL Filter Parameter and Hardware Design Methodology for Minimum Volume Considering Capacitor Lifetimes

Abstract

A design methodology for minimum volume of LCL filters applied to grid connected converters is proposed. It combines the determination of filter parameter values (inductances and capacitances) to hardware design (component technology and inductor construction). Using the proposed strategy, different combinations of L-C-L that meet standard restrictions are determined. The influence of the harmonic content that results from filter design is considered in order to estimate component losses, and filter and bus capacitor lifetimes. Results are presented for filters that lead to the smallest volume, highest capacitor lifetime, or a compromise between both. A case study with three different magnetic material technologies and two types of capacitors is done. The design methodology is experimentally validated for a 1 kW converter. Step-by-step procedures for the determination of filter parameters and inductor hardware design are provided.