Real-Time Prediction of Welding Penetration Mode and Depth Based on Visual Characteristics of Weld Pool in GMAW Process

Abstract

The penetration depth of welding seam can reflect welding quality fundamentally, during the gas metal arc welding (GMAW) process, the penetration depth of welding seam fluctuates over time. At present, it lacks of reliable sensing method to predict penetration depth fluctuation accurately in real time. To solve the above problem, in this paper, proposing a real-time prediction method for weld penetration mode and depth based on two-dimensional visual characteristics of weld pool, establishing a monocular vision sensing system, extracting the area, length and width of weld pool as key two-dimensional visual characteristics. Taking the extracted current frame characteristics of weld pool as the input, the weld penetration of welding seam corresponding to current frame as the output, based on support vector machine (SVM) and back propagation (BP) neural network respectively, the real-time prediction models for weld penetration mode and depth were established. The predicted results show that the established models can accurately predict the penetration mode and penetration depth of welding seam in real time.