Constraint programming models for serial batch scheduling with minimum batch size

Abstract

In serial batch (s-batch) scheduling, jobs are grouped in batches and processed sequentially within their batch. This paper considers multiple parallel machines, nonidentical job weights and release times, and sequence-dependent setup times between batches of different families. Although s-batch has been widely studied in the literature, very few papers have taken into account a minimum batch size, typical in practical settings such as semiconductor manufacturing and the metal industry. The problem with this minimum batch size requirement has been mostly tackled with dynamic programming and meta-heuristics, and no article has ever used constraint programming (CP) to do so. This paper fills this gap by proposing, three CP models for s-batching with minimum batch size: (i) an Interval Assignment model that computes and bounds the size of the batches using the presence literals of interval variables of the jobs. (ii) A Global model that exclusively uses global constraints that track the size of the batches over time. (iii) And a Hybrid model that combines the benefits of the extra global constraints with the efficiency of the sum-of-presences constraints to ensure the minimum batch sizes.The computational experiments on standard cases compare the three CP models with two existing mixed-integer programming (MIP) models from the literature. The results demonstrate the versatility of the proposed CP models to handle multiple variations of s-batching; and their ability to produce, in large instances, better solutions than the MIP models faster.