Characterization of Brazilian Tin Slag and Evaluation of Its Potential as a Secondary Source of Nb and Ta

Abstract

Tin slags generated during cassiterite smelting in Brazil contain significant amounts of technologically important metals such as niobium, tantalum, and zirconium. Improper disposal of these materials represents both an environmental concern and the loss of a valuable secondary source of critical elements. This study aimed to characterize a Brazilian tin slag sample to evaluate its composition, morphology, and potential for metal recovery. The material was homogenized and analyzed by laser diffraction (particle size), ICP-OES (chemical composition), X-ray diffraction (mineral phases), differential scanning calorimetry (metallic tin), and scanning electron microscopy with energy-dispersive spectroscopy (morphology). The slag exhibited a heterogeneous particle size distribution (D90 = 0.75 mm, D50 = 0.30 mm, D10 = 0.09 mm) and a complex multiphase structure composed mainly of silica, calcium silicate, and zirconia. The chemical analysis revealed 4.8 wt% Nb and 0.8 wt% Ta, along with high concentrations of Zr (11.1 wt%), confirming the material’s potential as a secondary resource. Thorium (2.7 wt%) and uranium (0.3 wt%) were also detected, indicating the presence of radioactive constituents. The detailed characterization of the slag provides essential insights into its chemical and mineralogical complexity, which directly influence the selection of suitable recovery routes. Understanding the distribution of Nb- and Ta-bearing phases within the refractory silicate–zirconia matrix is fundamental for defining pretreatment and leaching strategies. Therefore, this study establishes a necessary foundation for the design of efficient hydrometallurgical processes aimed at recovering critical metals from Brazilian tin slags.