Mineral Liberation and Concentration Characteristics of Apatite Comminuted by High-Pressure GRU

Abstract

Mineral liberation and concentration have always been the core issues in ore processing. The goal of multi-stage crushing and ball milling is liberation because mineral liberation is the foundation of beneficiation. High energy consumption and environmental pollution have always been unavoidable topics. We put forward the method of high-pressure gas rapid unloading (GRU). Particle size followed MR-R distribution. The scanning electron microscopy data showed that the liberation of apatite particles smaller than 4 mm was sufficient by high-pressure GRU methods, and high-grade apatite concentrated in the particle size range of 0.5 to 4 mm. The average grade of the preferred particle size interval was 3%–5% higher than the original ore. Liberation degrees of apatite less than 4 mm are above 88%, which was beneficial for mineral processing. Compared to the traditional crushing method, the GRU method had a higher liberation and concentration in the particle size range of 0.5 to 4 mm. The total energy consumption was about 1.76 kW·h/t, less than that of the traditional crushing method.