Environmental and thermophysical pre-selection of low-melting point molten salts for thermal energy storage in concentrated solar power systems

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Abstract

Environmental impact, energy efficiency, and cost optimization are key factors during the strategic selection of Thermal Energy Storage materials for concentrated solar power plants, where low-melting point Molten Salts are positioned as one of the preferred alternatives due to their operational stability, high heat capacity, and low vapor pressure. In this study, 12 low-melting point Molten Salts were thermophysically characterized (the traditional Solar Salt, Hitec®, Hitec XL®, and 9 new formulations), and their environmental performance per unit of heat transfer was assessed using SimaPro 10.1 software, the ReCiPe 2016 assessment method, the Ecoinvent 3.11 database, and the “cradle-to-grave” approach. The results show that the LiNO3 Molten Salts, specifically Salt #5, have the best thermophysical properties and the lowest impact values (95.29 mPt/MJ), and achieved the more favorable results in 7 of 22 impact categories and in the three damage areas for intermediate cost values per unit of heat transfer (2.88 €/MJ). Furthermore, it is found that Solar Salt obtained the highest environmental impact score (335.44 mPt/MJ). The novelty of this work lies in the combined thermophysical and environmental pre-selection of low-melting point Molten Salts per unit of heat transfer. The knowledge gained in this study will provide a detailed view of the environmental impacts of concentrated solar power plants, thereby improving decision-making criteria for responsible managers and contributing to the decarbonization of the energy sector.

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Botejara-Antúnez, M., Chaves, J., Lasanta, M. I., García-Martín, G., Rivero-Cacho, A., García-Sanz-Calcedo, J., & Pérez, F. J. (2026). Environmental and thermophysical pre-selection of low-melting point molten salts for thermal energy storage in concentrated solar power systems. Applied Thermal Engineering, 301. https://doi.org/10.1016/j.applthermaleng.2026.131694

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