The photogrammetric approach in conical picks wear rate evaluation

Abstract

The cutting tools in mining industry are especially prone to rapid wear, since most of the rocks exhibit aggressive abrasion attributes. A typical representative of fast wearing mining end-tools is a conical pick (also known as tangential-rotary cutter). In order to decrease the premature deterioration, the manufacturers and users tend to enhance the lifespan of the tool by wide range of approaches, namely heat treatment, chemical treatment, burnishing, hardfacing etc. In order to estimate the wear rate of a given pick one has to select appropriate procedure and method of evaluation. By this time, most commonly applied method is to estimate the wear rate basing on mass loss measurements of the tools being exploited with constant cutting parameters and fixed conditions. The Authors proposed also a new method of volumetric wear assessment, basing of three-dimensional photogrammetric scanning and compared the results with the outcome of traditional mass wear evaluation of the same sets of tools. Additionally, this paper contains recommendations regarding both approaches (volumetric and mass), especially focusing on the possibilities of the new method concerning measurements of the manufactured tool.