Performance Comparison of Capacity Control Methods for Reciprocating Compressors

Abstract

Different capacity control methods are used for adjusting suction flow of reciprocating compressors to meet process need. Compared with recycle or bypass and suction throttling, three capacity control methods of speed control, clearance pockets and suction valve unloading are preferred due to their energy-saving at operating condition of partial load. The paper reviewed state of the art of the current capacity control technologies and their principles. A comprehensive mathematical model was developed to predict thermodynamic and dynamic performance of reciprocating compressors equipped with the capacity control systems of four above-mentioned methods. Comparison of shaft work and mechanical efficiency were conducted for different capacity control methods at the same condition. In addition, their influence on p-v diagram and valve motion were also studied, which is important for reliability and life of the reciprocating compressors. These results were helpful for selection of the capacity control systems by end-users and optimum design by manufacturers.