A heuristic method for modeling the initial pressure drop in melt filtration using woven screens in polymer recycling

Abstract

This paper addresses the use of heuristic optimization algorithms to generate generally valid analytic equations for estimating the initial pressure drop of square and Dutch woven screens in polymer recycling. We present a mathematical description of the isothermal initial pressure drop of non-Newtonian polymer melt flows through woven screens without the need for numerical methods. We first performed numerical CFD simulations to create a set of 9,000 physically independent modeling set-ups as a basis for heuristic modeling. Then, we applied symbolic regression based on genetic programming to develop pecScreen models, achieving coefficients of determination R2 > 0.9995. For verification of our models, we performed experiments using both virgin and slightly contaminated in-house and post-industrial recycling materials. The experimentally determined data are in good agreement with the approximation results, which yielded a coefficient of determination R2 of 0.926. Our modeling approach, the accuracy of which we have proven, allows fast and stable computational modeling of the initial pressure drop of polymer melt flows through woven screens. POLYM. ENG. SCI., 59:1105–1113 2019. © 2019 The Authors. Polymer Engineering & Science published by Wiley Periodicals, Inc. on behalf of Society of Plastics Engineers.