Learning the parametric transfer function of unitary operations for real-time evaluation of manufacturing processes involving operations sequencing

Abstract

For better designing manufacturing processes, surrogate models were widely considered in the past, where the effect of different material and process parameters was considered from the use of a parametric solution. The last contains the solution of the model describing the system under study, for any choice of the selected parameters. These surrogate models, also known as meta-models, virtual charts or computational vademecum, in the context of model order reduction, were successfully employed in a variety of industrial applications. However, they remain confronted to a major difficulty when the number of parameters grows exponentially. Thus, processes involving trajectories or sequencing entail a combinatorial exposition (curse of dimensionality) not only due to the number of possible combinations, but due to the number of parameters needed to describe the process. The present paper proposes a promising route for circumventing, or at least alleviating that difficulty. The proposed technique consists of a parametric transfer function that, as soon as it is learned, allows for, from a given state, inferring the new state after the application of a unitary operation, defined as a step in the sequenced process. Thus, any sequencing can be evaluated almost in real time by chaining that unitary transfer function, whose output becomes the input of the next operation. The benefits and potential of such a technique are illustrated on a problem of industrial relevance, the one concerning the induced deformation on a structural part when printing on it a series of stiffeners.