Water-resistant whey protein based wood adhesive modified by post-treated Phenol-Formaldehyde Oligomers (PFO)

Abstract

With the attempt to develop an environmentally safe whey protein-based adhesive with good water resistance, a low-molecular-weight PFO was used as a modifier, and the effects of scavengers on the formaldehyde emission and bond properties were investigated. Plywood evaluation and HPLC analysis indicated that the PFO synthesized with a low content of sodium hydroxide as a catalyst (NaOH/phenol mole ratio = 0.064) at a low reaction temperature (60-75°C) had good water solubility and very low viscosity that was preferable to the modification of whey proteinbased adhesives. Combinations of ammonia and sodium sulfite as formaldehyde scavengers had positive effects on the formaldehyde emissions of plywood panels bonded by the PFO-modified whey protein adhesives and had slight effects on bond properties. A necessary stoichiometric excess of ammonia-sulfite combination during PFO posttreatment is critical to effectively reduce formaldehyde emission. The whey protein-based adhesive modified with the most preferable posttreated PFO is water-resistant and environmentally safe, which had a dry shear bond strength of 1.98 MPa and a 28 hour-boiling-dry-boiling wet shear strength of 1.73 MPa according to standard JIS K6806-2003, a formaldehyde emission of 0.067mg/L according to standard JIS A5908, and undetectable level of free phenol by HPLC.