Quantitative Microstructural Characterization of Precipitates and Oxide Inclusions in Inconel 625 Superalloy Additively Manufactured by L-PBF Method

Abstract

In this study, we perform quantitative characterization of precipitates and oxide inclusions in Inconel 625 additively manufactured by the laser powder-bed fusion (L-PBF) process. The application of different microscopy techniques allowed us to characterize the microstructure at micro- and nano-scale in the as-built and stress-relieved condition and correlate the features of grains and cellular substructure with parameters of particles along the planes parallel and perpendicular to the build direction. The optimized imaging conditions and image analysis procedure allowed easily distinguishing precipitates and oxide inclusions and performing their quantitative analysis. The results showed that intercellular areas are the preferential sites of precipitation of the Laves phase and NbC carbides with diameters in the range of 10 to 440 nm. Moreover, aluminum oxide inclusions with diameters in the range of 30 to 300 nm are randomly distributed. Regardless of the processing conditions of the examined samples, the influence of the stress-relief annealing on the secondary phases was not observed. In both the as-built and stress-relieved samples, the size of precipitates is in submicrometer scale. The analysis provided detailed information about the parameters of particles depending on the orientation versus the build direction. It was demonstrated that despite the tendency for columnar grain morphology and the anisotropy of the cellular substructure, the particle distribution is almost uniform throughout the volume of the additively manufactured L-PBF Inconel 625. Graphical Abstract: [Figure not available: see fulltext.].