The Effect of Humidity and UV Light Exposure on the Mechanical Properties of PA6 Matrix Reinforced with Short Carbon Fibers and Built by Additive Manufacturing

Abstract

This work presents results of nylon-based composites used in additive manufacturing (AM) subjected to 24, 48, 96, 168, 336, and 504 h of continuous exposure to UV and 50% humidity. Sample coupons were built on a Markforged Two® printer. To mimic UV exposure, samples were exposed to 253 nm UV light (UV–C), whereas for humidity, samples were placed at 50% relative humidity and 22 °C in a bi-distilled water atmosphere. The effects of said exposure were measured in tensile, Charpy impact energy, mass absorption, and Shore hardness D tests. Nylon gained 5.6% ± 0.48 mass after 504 h. For Charpy, absorbed energy went down from 0.463 J/mm2 to 0.28 J/mm2 at 504 h of humidity exposure. For Shore D, the variation goes from 59.1 ± 0.82 for zero exposure to 66.8 ± 2.5 at 504 h of UV exposure. Conversely, UV exposure induced an increase in Young’s modulus and Shore hardness, while significantly reducing impact energy to 0.32 J/mm2, indicating embrittlement confirmed by SEM analysis. FTIR analysis revealed hydrolytic degradation under humidity and photo-oxidative degradation under UV, affecting N–H and C=O bonds. These findings allow a designer to project the residual mechanical properties of a component up to its last day of service.