Polymerised high internal phase emulsion micromixers for continuous emulsification

Abstract

Micromixers made from emulsion templated macroporous polymers (poly-Pickering-HIPEs) were used to continuously produce polymerizable high internal phase emulsions (HIPE) by injecting a monomer containing continuous phase and aqueous internal phase into micromixers. The interconnected and complex flow path through poly-Pickering-HIPE micromixers resulted in effective mixing by creating local vortices and shear. The emulsion phase volume fraction of the produced HIPE templates can be varied during the process. PolyHIPEs with a porosity gradient ranging from 74% to 89% were produced by altering the phase volume ratio during emulsification in poly-Pickering-HIPE micromixers. The average pore size of the produced polyHIPEs can be tailored by using poly-Pickering-HIPE micromixers with degrees of interconnectivity ranging from 0.028 to 0.06. The lower the degree of interconnectivity of the micromixer the smaller the droplet size of the produced HIPEs and thus the average pore size of the resulting polyHIPEs.