Semi-flexible bimetal-based thermal energy harvesters

Abstract

This paper introduces a new semi-flexible device able to turn thermal gradients into electricity by using a curved bimetal coupled to an electret-based converter. In fact, a two-step conversion is carried out: (i) a curved bimetal turns the thermal gradient into a mechanical oscillation that is then (ii) converted into electricity thanks to an electrostatic converter using electrets in Teflon®. The semi-flexible and low-cost design of these new energy converters pave the way to mass production over large areas of thermal energy harvesters. Raw output powers up to 13.46 μW per device were reached on a hot source at 60 °C with forced convection. Then, a DC-to-DC flyback converter has been sized to turn the energy harvesters' raw output powers into a viable supply source for an electronic circuit (DC@3 V). At the end, 10 μW of directly usable output power were reached with 3 devices, which is compatible with wireless sensor network powering applications. © 2013 IOP Publishing Ltd.